EcoSuiteTM Air
Monitoring & Optimization System for Compressed Air
Managing compressed air networks can be challenging. EcoSuite Air makes monitoring and optimization simple, effective, and cost-efficient.
A Quick Win
💵 Fast savings up to 40% on energy costs
Payback in months, implementation in weeks.
⏰ Prevent costly downtime, avoid compressor rental
Real-time 24/7 monitoring ensures rapid response to critical conditions, enhancing system reliability.
📊 Improve system reliability
Advanced data analytics create actionable insights, keeping your system running at its best.
Compressor Facts
Compressors typically account for up to 10% of the total electricity used for manufacturing facilities
Typically, 30% compressed Air goes to waste and through leaks,
76% of business still manually test for compressed air leaks and has no measurment on their system
85% of the total electricity consumed is heat loss. Facts AIR
Technology Overview
Wireless Monitoring System
• Rapid deployment with wireless IIoT sensors, enabling cost-effective, cloud-based monitoring.
Cloud Integration
• Compatible with major cloud services like Azure, AWS, and Google Cloud.
• Sensors powered by 2AA/4AA batteries or a 5-12V DC power supply.
Cybersecurity & Integration
• Operates on a VLAN network separate from LAN for secure data flow.
• VPN-managed remote access ensures compliance with your company’s safety standards.
CloudConnect Gateway
• WiFi Micro Gateway links IIoT sensors to the cloud, with a range of up to 2 miles.
Subscription Plans
Prices start at 15,000$ depending on plan type, required sensors and operation size. To get a custom quote, please speak with sales.
| Feature | Essential | Industry+ |
|---|---|---|
| Real-Time Monitoring and Alerts | ||
| Trending & Forecasting | ✔ | ✔ |
| Alarms & Maintenance Situations | ✔ | ✔ |
| Compare real-time energy consumption curves against “as-built” baselines to identify inefficiencies. | ✔ | |
| Comprehensive Energy Monitoring | ||
| Key Metrics: Efficiency of each compressor, energy cost per unit, $/CFM, and kWh/100CFM. | ✔ | ✔ |
| Predictive Insights: Optimize maintenance schedules and track energy savings. | ✔ | ✔ |
| Optional Asset Health Monitoring: Include parameters like cooling temperatures and more with additional sensors. | ✔ | |
| Network Pressure Management | ||
| Maintain optimal air pressure across the network to reduce energy losses. | ✔ | ✔ |
| Adjust header pressures dynamically during upset conditions while prioritizing high-priority headers. | ✔ | |
| Energy Optimization | ||
| Load Allocation: Distribute compressed air load optimally between compressors, maximizing efficiency. | ✔ | ✔ |
| Intelligent Operation: Determine which compressors to run, when to start/stop, and how much each should produce to meet demand. | ✔ | |
| Leak Monitoring | ||
| Estimate energy losses from air leaks using historical data and recommend fixes after a baseline campaign. | ✔ |
Case Study
In a 750 HP compressor network, EcoSuite Air uncovered cost reduction opportunities worth $60,000 annually, with an energy cost of $100/MWh.
Cost savings for Compressors HP with various Electricity Costs
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