EcoSuiteTM Heat
Monitoring & Optimization System for Heat production and distribution
Managing heat networks for Boilers, Thermal Fluid Heathers, Heat Distribution, Heat Exchangers can be complex.
EcoSuite Heat simplifies monitoring and optimization, enhancing efficiency and reliability while reducing operational costs.
A Quick Win
💵 Lower energy cost by up to 20%
Payback in months, implementation in 3 weeks.
⏰ Improve assets performance, reduce maintenance cost
Real - time energy monitoring ensures rapid response to critical conditions and avoids underperforming conditions
📊 Develop strong business case for system upgrade
Advanced data analytics create actionable insights, keeping your system running at its best.
Facts about Boilers, Thermal Fluid Heathers, Heat Distribution, Heat Exchangers
• Multiple boilers/heathers running in parallel with standard pressure feedback control could use as much as 10% more energy,
• Boilers/heathers control with standard BMS has potential of 5-10% efficiency improvement
• Heat exchangers are mostly poorly or not monitored creating energy recovery losses in the range of 15-20% efficiency
• Steam condensate returns contain 10% of the total thermal energy. Inappropriate monitoring could create condensate loss through stream traps open, network back pressure conditions, etc.
Technology Overview
Wireless Monitoring System
• Rapid deployment with wireless IIoT sensors, enabling cost-effective, cloud-based monitoring.
Cloud Integration
• Compatible with major cloud services like Azure, AWS, and Google Cloud.
• Sensors powered by 2AA/4AA batteries or a 5-12V DC power supply.
Cybersecurity & Integration
• Operates on a VLAN network separate from LAN for secure data heat.
• VPN-managed remote access ensures compliance with your company’s safety standards.
CloudConnect Gateway
• WiFi Micro Gateway links IIoT sensors to the cloud, with a range of up to 2 miles.
Subscription Plans
Prices start at 15,000$ depending on plan type, required sensors and operation size. To get a custom quote, please speak with sales.
Feature | Essential | Industry+ |
---|---|---|
Real-Time Monitoring and Alerts | ✔ | ✔ |
Fuel Usage and Efficiency Tracking | ✔ | ✔ |
Steam Flow Monitoring | ✔ | ✔ |
Compare real-time steam output against design baselines to identify inefficiencies. | ✔ | |
Comprehensive Boiler Efficiency Metrics | ||
Key Metrics: Boiler efficiency, fuel-to-steam ratio, and energy cost per ton of steam. | ✔ | ✔ |
Predictive Maintenance: Optimize schedules to reduce downtime and track savings. | ✔ | ✔ |
Optional Asset Health Monitoring: Track boiler pressure, water level, and stack temperature. | ✔ | |
Steam Pressure Management | ||
Maintain optimal header pressure to minimize energy losses. | ✔ | ✔ |
Dynamic Pressure Adjustments: Prioritize critical headers during fluctuating demand. | ✔ | |
Energy Optimization | ||
Load Allocation: Distribute steam production across boilers to maximize efficiency. | ✔ | ✔ |
Intelligent Operation: Automate boiler start/stop schedules to meet demand while reducing energy consumption. | ✔ | |
Leak Monitoring | ||
Estimate energy losses from waste and provide actionable insights for repair campaigns. | ✔ |