EcoSuiteTM Flow
Monitoring & Optimization System for Pumps and Fans
Managing flow networks for pumps, fans, blowers, and dust collectors can be complex. EcoSuite Flow simplifies monitoring and optimization,
enhancing efficiency and reliability while reducing operational costs.
A Quick Win
💵 Lower energy cost by up to 35%
Payback in months, implementation in weeks.
⏰ Improve assets performance, reduce maintenance cost
Real - time energy monitoring ensures rapid response to critical conditions and avoids underperforming conditions
📊 Achieve best in class performance
Although the savings are based on existing installation, all the key data is available to develop business case to upgrade the existing systems.
Facts on Fans, Pumps and Exhauster
• Fans and pumps account for 20-25% of the total electricity used in most industries,
• Multiple fans and pumps running in parallel with standard pressure feedback control could waste as much as 25% efficiency,
• Process fans exhaust (dryer exhaust, dust collector) with poor or no control could waste as much as 35% efficiency.
Technology Overview
Wireless Monitoring System
• Rapid deployment with wireless IIoT sensors, enabling cost-effective, cloud-based monitoring.
Cloud Integration
• Compatible with major cloud services like Azure, AWS, and Google Cloud.
• Sensors powered by 2AA/4AA batteries or a 5-12V DC power supply.
Cybersecurity & Integration
• Operates on a VLAN network separate from LAN for secure data flow.
• VPN-managed remote access ensures compliance with your company’s safety standards.
CloudConnect Gateway
• WiFi Micro Gateway links IIoT sensors to the cloud, with a range of up to 2 miles.
Subscription Plans
Prices start at 15,000$ depending on plan type, required sensors and operation size. To get a custom quote, please speak with sales.
| Feature | Essential | Industry+ |
|---|---|---|
| Real-Time Monitoring and Alerts | ||
| Trending & Forecasting | ✔ | ✔ |
| Alarms & Maintenance Situation | ✔ | ✔ |
| Compare real time energy consumption curves against as built baselines to identify inefficiencies. | ✔ | |
| Comprehensive Energy Monitoring | ||
| Key Metrics: Efficiency of each compressor, energy cost per unit, $/CFM, and kWh/100CFM. | ✔ | ✔ |
| Predictive Insights: Optimize maintenance schedules and track energy savings. | ✔ | ✔ |
| Optional Asset Health Monitoring: Include parameters like vibration, bearings temperature and more with additional sensors. | ✔ | |
| Energy Optimization | ||
| Load Balancing: Distribute workload across multiple fans or pumps to maximize efficiency. | ✔ | ✔ |
| Intelligent Operation: Automate start/stop schedules and adjust speed dynamically to meet demand. | ✔ | |
| Pressure Management | ||
| Maintain optimal air pressure across the network to reduce energy consumption. | ✔ | ✔ |
| Adjust header pressures dynamically during upset conditions while prioritizing high-priority headers. | ✔ | |
| Bag House | ||
| Control logic Constant Pressure–When it is paired with an airflow or static pressure sensor in a digital control system, the VFD can instantly detect shifts in airflow and pressure and adjust the speed and flow | ✔ | |
| Control Filter cartridge life span can be improved by 15-30%: Lower airflow and pressure reduce wear and tear on the bag. Constant Pressure–When it is paired with an airflow or static pressure sensor in a digital control system, the VFD can instantly detect shifts in airflow and pressure and adjust the speed and flow | ✔ |
Case Study
A nickel processing site reduced energy costs by more than $220K/year by repositioning the steam boiler FD and ID fans
Optimization measure
A large proportion of pumping and ventilation equipment operates at its design point at the time of installation. A black number in a circle Description automatically generated The resizing feature consists of repositioning the operating point in a more optimal location, to reduce the average speed w hile respecting the min/max constraints of operation. (1) A 10% reduction in speed allows a 22% reduction in the power consumption of the fans.
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