EcoSuiteTM Flow
Monitoring & Optimization System for Pumps and Fans
Managing flow networks for pumps, fans, blowers, and dust collectors can be complex. EcoSuite Flow simplifies monitoring and optimization,
enhancing efficiency and reliability while reducing operational costs.
A Quick Win
💵 Lower energy cost by up to 35%
Payback in months, implementation in weeks.
⏰ Improve assets performance, reduce maintenance cost
Real - time energy monitoring ensures rapid response to critical conditions and avoids underperforming conditions
📊 Achieve best in class performance
Although the savings are based on existing installation, all the key data is available to develop business case to upgrade the existing systems.
Facts on Fans, Pumps and Exhauster
• Fans and pumps account for 20-25% of the total electricity used in most industries,
• Multiple fans and pumps running in parallel with standard pressure feedback control could waste as much as 25% efficiency,
• Process fans exhaust (dryer exhaust, dust collector) with poor or no control could waste as much as 35% efficiency.
Technology Overview
Wireless Monitoring System
• Rapid deployment with wireless IIoT sensors, enabling cost-effective, cloud-based monitoring.
Cloud Integration
• Compatible with major cloud services like Azure, AWS, and Google Cloud.
• Sensors powered by 2AA/4AA batteries or a 5-12V DC power supply.
Cybersecurity & Integration
• Operates on a VLAN network separate from LAN for secure data flow.
• VPN-managed remote access ensures compliance with your company’s safety standards.
CloudConnect Gateway
• WiFi Micro Gateway links IIoT sensors to the cloud, with a range of up to 2 miles.
Subscription Plans
Prices start at 15,000$ depending on plan type, required sensors and operation size. To get a custom quote, please speak with sales.
| Feature | Essential | Industry+ |
|---|---|---|
| Real-Time Flow Monitoring and Alerts | ✔ | ✔ |
| Energy Consumption Tracking | ✔ | ✔ |
| Vibration and Condition Monitoring | ✔ | ✔ |
| Compare real-time flow rates against design baselines to identify inefficiencies. | ✔ | |
| Comprehensive Performance Metrics | ||
| Key Metrics: Flow rate, energy cost per volume, $/L/min (or $/CFM for fans), and efficiency curves. | ✔ | ✔ |
| Predictive Maintenance: Track wear and optimize schedules to minimize downtime. | ✔ | ✔ |
| Optional Asset Health Monitoring: Include parameters like bearing temperatures and pressure differentials. | ✔ | |
| Pressure Management | ||
| Maintain optimal discharge pressure to reduce energy consumption. | ✔ | ✔ |
| Dynamic Pressure Adjustments: Adapt to fluctuating flow demand in real-time. | ✔ | |
| Energy Optimization | ||
| Load Balancing: Distribute workload across multiple fans or pumps to maximize efficiency. | ✔ | ✔ |
| Intelligent Operation: Automate start/stop schedules and adjust speed dynamically to meet demand. | ✔ | |
| Leak Monitoring | ||
| Estimate energy losses from wasted or bypassed flows and provide actionable insights for repairs. | ✔ |
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